Bad case of the fuckits

We roll our product up on things called A-Frames. It is basicly a giant roll with it's own wheels. We have about 300 of these now, of which 75 should be condemned as unsafe. The journals are more weld thanoriginal steel. These 300 are of 9 different configurations, hving been bought a few at a time through the years. This makes it tough, because you have to hope that you can find one that will work on the piece of equipment you are trying to run.

So now, I'm in the midst of building a new $2.3 million expansion. There will be 5 new pieces of equipment that will wind on A-Frames. The bare minimum number I need is 90 to run everything 5 days a week. I was in a moth-balled plant last week with 420 identical A-Frames. I negotiated to buy 120 of them for $100 each (their value by the pound, as scrap iron, is about $65). I figure this allows for some product to be held for quality purposes, or maybe some A-Frames to be in the shop getting bearings replaced, etc. Anyway, it allows some breathing room without having to hunt for empty A-Frames.

The Chief changed the requisition to 70. I tried to explain that 90 was the minimum number, and offered to go through the calculations that brought me to that number.

"Oh I don't doubt you need 90. If you only have 70 you'll have to act like a manager and keep product flowing."

I can't wait to tell the owner that his $2.3 million expansion is idle for want of $5000 worth of scrap iron. I had budgeted $550 each for the 90, which was the cost of new ones. You'd think I would get an Attaboy for finding used ones at a good price.